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Minggu, 03 April 2016

Geoff’s Cutting Board Glueup Jig



From: Geoff


Location: Calgary, Alberta, Canada


Hobbyist or Pro: Hobbyist


Experience: 0-2 yrs


Project Name: Cutting board lamination jig


Wood Species: Baltic birch 3/4 ply and hard maple


Project Description:
I made a very simple gluing jig for cutting board strip lamination. Basically a 20×30 inch piece of Baltic birch ply with a lot of grooves routed in for glue squeeze out and a back fence and side fence. You have no problems with clamping up the board pieces. They do not move around or slide out of alignment either vertical or horizontal. With the two rails you get a 90 corner and quick clamp ups.


Length wise is for edge grain glue up and short side is for the end grain glue ups. Although either would work depending on board dimensions. I have an easy time clamping up numerous pieces in this jig. I experience no troubles with squareness of the cutting board strips, no vertical movement with clamps in place and time to work prior to glue setting up. The end result is a very nice lamination that is square and mostly flat. A few passes through the sander or planer as it is still edge/face grain. Then you know the flips and turns for end grain and finally a few passes through the drum sander and it’s finished.


Check out this video tour of Geoff’s jig:

Interested in making your own cutting board? Check out the Wood Whisperer Classic: A Cut Above!



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Senin, 21 Maret 2016

Suet Bird Feeder Plans

Several years ago, I developed a set of suet bird feeder plans that were based on some free bird feeder plans I had found on the internet. My son and I built a bird feeder for my wife, my mom, and my mother-in-law for Mothers Day. The problem is that we built them out of inexpensive whitewood. They worked great and looked great, but only lasted a couple of years outside in the wet, winter weather.
Design My son had been bugging me for several months to build new ones, but another problem cropped up. I had lost my original bird feeder plans! So, it was back to the drawing board for a new bird feeder design. We like using suet because it seems to make less of a mess than loose bird seed and doesnt attract rodents.
For the originals we made our own suet, so the feeders werent very large. This time around, I picked up a brick of commercial suet at the store. It was much bigger than the suet we made. So, the bird feeder needed to be big enough to fit a store-bought block of suet.
Material This time, I also wanted them to last longer than only a couple of years. I probably could have done better on the price if Id taken the time to shop, but I picked up a decent piece of 1x6x8 Cedar trim for about ten dollars. The Cedar board was planed smooth on one side only, so we sanded it with 60-grit sandpaper before cutting out the parts.
In the bird feeder plans, I have included a layout for cutting the board. If you follow the layout, you should be able to get two suet feeders out of one 8 board.
Cutting The Parts My brother had borrowed my chop saw and I couldnt find a big enough miter box to cut it by hand. So, I made all my cross-cuts using the miter attachment on my table saw. Since a 1x6 is actually 5 1/2" wide, the back can just be cut to length.
Next, I cut the top to length and then ripped it to the correct width on the table saw. I then ripped the remaining length of wood to 1 1/2" for the bottom and two front pieces.
They were each cut to length and then I moved on to the more difficult end pieces. At this point there should be one piece of wood left that needs to be ripped to 2 1/4" for the ends.


I always have difficulty cutting an angle on the end of a board, while simultaneously cutting the board to a specific length. In this case, I cut the angle such that both end pieces were left a little bit longer than necessary.
Then, I measured from the tip of the angled cut and marked the desired length of the part. I cut to this line and the length came out perfect.
There is a 3/8" hole drilled in the back to hang the feeder on a post or fence. However, we decided to hang our bird feeder from a tree branch. So, we didnt really need the hole.
Assembly Either way, lightly sand all the parts with 100 or 120-grit sandpaper before assembly. We used glue and screws for assembly, but glue and nails will work just as well. If the board is really dry, be sure to drill pilot holes to prevent the wood from splitting.
The order of assembly isnt particularly important, but we found the following helped simplify aligning the parts properly.
First, we attached the back to the bottom with glue and two screws. Next, the ends were attached to the back with glue and two screws each, and to the bottom with only glue.
The lower front piece was attached to the ends with glue and one screw per end. Next, the the upper front piece was attached the same way. This was the only piece we had to measure for during assembly.
Finally, the top was attached to the ends with a couple of screws into each end piece. Thats it. Pretty straightforward.
Drawing File To make some birds in your neighborhood happy, click on the link to the bird feeder plans below. If youd like to download a copy to your computer, right click then "save-as". Either way, youll need the Adobe reader to view the file.
View or Download "Suet Bird Feeder"
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