Rust Hunting in Georgia January Estate Sale

I managed to hit an estate sale last Friday and picked up a handful of tools. Someone in the family was a hobbyist woodworker - the largest piece of equipment was an older Shopsmith with a full compliment of accessories (bandsaw, etc) - there was also a European bench that was already long gone when I hit the sale (probably a good thing as I wouldnt have room for it anyway and they tend to be very pricey).

Most of the prices were reasonable to high (as usual) - I passed on a later model Disston handsaw at $10 and a few other tools, but did manage to pick up a set of Footprint cabinet maker screwdrivers - these are the flat haft type with oblate handles in beech. I also found a #15 SnapOn Phillips driver, a "Sears" marked grinding wheel dresser (appears unused), a rosewood handled putty knife (partial to those) and a Sargent hole punch (second of this type Ive found). Most items were in the $1-2 range with $25 on the screwdriver set. Nothing real special here but all good user tools.

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Footprint Bench Screwdriver Set

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Made in England

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Snap-on SSDP102

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Sears Grinding Wheel Dresser

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Super Hyde Putty Knife

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Sargent Hole Punch

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Not too bad for a brief stop. In particular Ive been thinking about a set of cabinet drivers so those are very welcome.

-- John

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GWA at the 20Fine 3 Woodworking Show

Every year the GWA attends and displays at "The Woodworking Shows" and this year was no exception. For 2013 the show moved to the Gwinnett Center in Duluth, Georgia (formerly it was at the North Atlanta Trade Center). Im not quite sure why but there seemed to be a heightened sense of excitement this year. I also got to attend a seminar by Paul Sellers (someone who Ive found quite interesting online - hes just as gracious and charming in person as he is in his popular videos). 

The GWA booth was near the center of the large room down the main entrance. We had many items on display and also had stations for lathe and scroll saw work with volunteers in attendance. For the first time Ricky Alexander and some others set up notebook computers and demonstrated the work the SketchUp SIG has been getting into. Weve found that doing these shows is a great way to meet new people, discuss new methods and garner potential members. Here are the photos I took at the show.

GWA Member Ted Baldwin doing a demonstration at the Woodworkers Guild Booth...

Ted Baldwin at the Woodworkers Guild Booth

Some of Ted Baldwins Work

In the main lobby area was this table for the "Show Off Showcase" - not many entries this year...

New signage at the GWA booth this year - normally were against the wall so this year we chose to do tall vertical banners...

Hans Meier at a scroll saw station...

 

Gerry Jones at a lathe....

 

A shot of one of the new banners...

Mickey Hudspeth demonstrates his skill at chip carving...

Steve Carmichaels fantastic "Kiss" weathervane...

Some puzzles by Karl Taylor...

Some of George Norths segmentation work if Im not mistaken...

Ricky Alexander doing magic in SketchUp...

GWA founder Ron Brown had his own booth this year...

Some beautiful club-made boxes (Rob Brokaw I believe, featuring a bit of marquetry)...

Some turned items by the Turners SIG...

A whimsical intarsia piece...

I spotted this chair in another booth and had to take a couple of stills...

And that wraps up the photos that I took...

-- John

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A Bicycle Built of Wood

Michael Thompsons wooden bike has no chain but uses a series of gears to transmit energy from the pedals to the rear wheel.
Photo: Courtesy splinterbike
And now folks, a first in the annals of personal transportation and an inspiration to mechanically minded woodworkers everywhere.
British woodworker Michael Thompson has constructed the first of its kind, all wooden bicycle. Weighing in at 71 pounds, the ingenious two-wheeler is made primarily of birch plywood. Thompson used lignum vitae for the bearings and bushings and a bit old broomstick for part of the handlebar assembly. There is no metal or rubber in it, and no playing cards in the spokes, either.
Thompson built the bicycle to satisfy a bet with a friend, but the pair are seriously hoping to set a speed record (for wooden bikes) once the cycle is up and running. Will it be fair to say the cycle is "lumbering" up the track?
Thompson said it took about 1,000 hours to design and build the bike.
For more photos and a video, check out the splinter bike web page.
posted in: blogs
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Not so fine woodworking

June 2nd, 2011 in blogs 
This small three drawer dresser made from pine and manufactured in Brazil sat in storage unfinished for several years.  Some sanding and a couple coats of paint makes for a quick piece of furniture for the babys room.
Photo: Kelly J. Dunton
I suspect that all us “woodworkers” get requests for projects that are less than fine from time to time.
I got such a project through an inheritance of sorts.  While moving, again, my other half retrieved out of storage, a small pine three-drawer side table dresser.  Now this is a solid wood production piece that had no finish whatsoever applied to it.  The drawers and sides are screwed together and the drawer runners are nailed in position. The top and feet were water stained from damp storage in a New England basement. Spiders had taken up residence inside this small piece of furniture.  It was less than desirable from my "holier than though" fine woodworking perspective.  Secretly I was wishing to toss it into the garbage.
With the addition of a daughter to our family came the need for more storage.  Funny how much room such a small person needs for her tiny things. So, over the Memorial day weekend while cleaning the garage and making room for a little "shop space," I needed to get the little pine dresser out of my way.  I decided to fix it up since throwing it out was really out of the question. At first I wanted to give it a good Fine Woodworking finish.  I started to clean it and eventually I had the top off and was handplaning the surface smooth. I had to clamp the top flat to get the plane to remove material evenly.  What a nightmare.  This finally led to primer and paint after a quick “go-ahead, sounds good to me.”  In the end, I finished the interior surfaces with shellac and the top first with shellac and then water based polyurethane.  Several hours of sanding and painting and I’ve secured just that much more room in my little "shop." Oh, and storage for the baby’s things…

posted in: blogs, pine, chest of drawers, kids Furniture, painted fruniture

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Tough Going with Follow Me

The Follow Me Tool has been one of the most reliable and effective tools in my design of furniture in SketchUp. After all, I like furniture with turnings and moldings so Follow Me has been frequently used with successful results. So I was surprised recently to run into some difficulty with the tool.
I ran into the problem while working on this Philadelphia Lowboy. The Top has a molded edge, but note the unique curved corners in the front.
Here is a close-up view of the front corner of the Top. I wasnt expecting any difficulty making this shaped edge, so it was quite a shock to see funny results with Follow Me. This set me back several hours as I began to experiment with alternative ways of using Follow Me. I knew that it could be done with a plug-in, but I was stuck on making Follow Me work.

The following are some of the steps I used to finally achieve an acceptable result.
Step 1: Here is a plan view of the Table Top corner along with the profile shape. Using the Arc Tool, I drew over the top of the shape shown with red edges and blue face. The angle at the corner is of course 45 degrees, so I placed an angled guideline with the Protractor.

Step 2: Expecting some difficulty with small facets, I scaled up the size of the corner shapes by a factor of 10. Then I placed the profile shape onto the flat shape as shown below. I selected the Follow Me Tool, clicked on the profile shape, and began to drag my mouse along the front edge.

Step 3: Here I am dragging the mouse along the front edge and watching the profile shape extrude the molding step-by-step. Of course, you can operate the Follow Me Tool differently by selecting the path, then clicking on the profile shape. But in this method, it is more difficult to see how Follow Me works and how the profile moves with respect to the path. Note that the profile always positions itself perpendicular to the path.

Step 4: Here Ive completed the Follow Me along the entire front edge across the corner. And you can readily see the problems at the corner. This is caused by the path turning in at the corner so that the profile rotates back on itself.


Step 5: Next I restarted the Follow Me, but this time I used the back edge as the path.

Step 6: Even though there were again problems at the corner, I could see a smooth and proper curved face through the corner. The extra edges were a result of face geometry created within the envelop of the molding shape. So I set out to edit and clean-up this area of the corner.

Step 7: I created a cutting plane at the 45 degree angle. Then I selected all geometry and executed Intersect Selected. After cleaning up with the Eraser, here are the results.

Step 8: Using the Push/Pull Tool, I extended the straight portions of the molded edge.

Step 9: I created one-half of the Top by closing in the top and bottom faces. Then I copied and flipped this half to make the whole Top piece.

I suspect there are easier ways to accomplish this difficult shaping (with Plug-ins), but now I know it can acceptably be done using Follow Me only.
Tim
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