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Jumat, 17 Juni 2016

Rust Hunting in Georgia January Estate Sale

I managed to hit an estate sale last Friday and picked up a handful of tools. Someone in the family was a hobbyist woodworker - the largest piece of equipment was an older Shopsmith with a full compliment of accessories (bandsaw, etc) - there was also a European bench that was already long gone when I hit the sale (probably a good thing as I wouldnt have room for it anyway and they tend to be very pricey).


Most of the prices were reasonable to high (as usual) - I passed on a later model Disston handsaw at $10 and a few other tools, but did manage to pick up a set of Footprint cabinet maker screwdrivers - these are the flat haft type with oblate handles in beech. I also found a #15 SnapOn Phillips driver, a "Sears" marked grinding wheel dresser (appears unused), a rosewood handled putty knife (partial to those) and a Sargent hole punch (second of this type Ive found). Most items were in the $1-2 range with $25 on the screwdriver set. Nothing real special here but all good user tools.

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Footprint Bench Screwdriver Set
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Made in England
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Snap-on SSDP102
???
Sears Grinding Wheel Dresser
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Super Hyde Putty Knife
??
Sargent Hole Punch
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Not too bad for a brief stop. In particular Ive been thinking about a set of cabinet drivers so those are very welcome.

-- John
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Kamis, 16 Juni 2016

Refinishing a Classic Lane Acclaim Coffee Table

As many of you know, were really big fans of modernism, especially mid-century modernism and were looking to replace our current furnishings with vintage designs from the 40s, 50s and 60s. Several months ago Cindis mom offered us her Platner designed coffee table - we had given her our 1920s reed furniture shortly after she moved to Atlanta - this was an inheritance Cindi had gotten from a relative, which she went to the expense of refinishing along with newly re-upholstered cushions. When we moved into the house on Lori Lane the furniture proved too small in scale for the jumbo-sized sunk-in living room. Heres an images I took around 2004:

Reed Couch and Chairs

The sofa and two chairs above were given to Cindis mom after living in the den near the fireplace.

Quarter-sawn oak Craftsman Furniture from Restoration Hardware
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We were able to obtain a nice set of Arts and Crafts (AKA Craftsman) furniture, similar to the designs of Stickley, that was better suited to the size of the room. At that time we hadnt yet gotten the bug to go all Mid-Century Modern, so the furnishings more than sufficed for day-to-day living. You can see the reed sofa in the background.

So recently I started obtaining some projects to replace the Craftsman furniture - so far, three Jens Risom Lounge chairs, two Jens Risom side chairs, a nice square Knoll table and most recently, a Jens Risom sofa. That last was the final piece we needed to basically replace what we had with a similar configuration.  Heres an image of the Platner coffee table:



 So I bet youre asking why Im going through all this? The Platner table came down from New York with Cindis mom - and it looked really odd with the reed furniture - the high-tech chrome wires didnt work with the reeds in the couch and chairs. Since we were going all modern, we were offered the table - the only problem - she needed something that could replace it. After looking for a bit, we figured out that what she needed was something more in the same scale and a bit retro - ideally of wood or something with the same brown tones. We found a structurally sound Lane Acclaim table - a bit beat up, with water and mineralization rings on top and a hammered finish (it was also quite dirty), but we paid little enough for it that it was worth getting as a potential replacement after a bit of TLC.

The things that sold me on the table: 1. It was all solid wood construction - even the flat table top was wood planks edge-jointed with the interesting walnut and oak veneers on top. 2. No racking or twisting to the legs - the end mortises into the legs and underlying supports made for a well-made, strong table. 3. Nothing in the finish looked like too large a task to re-do. 4. The veneers were all laying flat so I didnt have to worry about loosening the veneer and getting it to re-adhere (this last one fooled me a bit as Ill explain). 5. I grew up with Lane Acclaim (we had a rectangular coffee table and two end-tables) so I just like the design.

Unfortunately I wasnt very diligent in taking photos, so I dont have any of the table before I started. I literally thought this was going to be a "quick-and-dirty" refinish job so I got it into the shop and first gave it a good cleaning. I discovered that the lacquer finish had just about had it so first I tried lacquer thinner to strip it off, and eventually just carefully sanded it (there were dark spots embedded into the veneers that wouldnt clean up - fortunately almost all of it was removed with light sanding). This is the result:


A couple of things to note: 1. look at the near edge - see the spalting? That was all stained dark enough so you didnt see it before I stripped off the original finish. 2. Even being extremely careful, I managed to sand through the veneer in one corner (its the one to the right - unfortunately out of frame) to the poplar beneath. I figured that once I stained and coated the top it wouldnt be noticeable, and for once I was right. You dont see it unless its pointed out to you.

I did a few searches online to figure out what stain to apply - theres a Min-Wax that I found suggested on one bloggers post (pdx picker) with some photos and it seemed reasonable - the stain used was Minwax Early American. Remember, I wasnt looking for perfection here, just something I could quickly work out and deliver (note the date in the photo above is 19? Thats 2012.08.19. I did want to do a reasonable restoration with colors approximating the original, along with a lacquer finish (what was originally applied).

I figured I could apply a stain and go directly into a lacquer and be done. Theres only one problem - I dont like Min-Wax. Oh, sure its a good product, but the problem I have with it is that it already has a varnish added to it - which makes it impossible to adjust if your tint isnt quite right. I know that there are alternative ways to adjust, but doing airbrushed coats layered between sealers didnt fit into my "quick-and-dirty" idea. I did manage to find a finish that approximated what I was looking for - Varathane American Walnut found at the Home Depot. Now in retrospect, theres a bit more red and less yellow in this stain so its not quite right, but close enough for me.

Heres the table with stain applied:


One thing I noticed in some of the other Lane Acclaim refinsh photos available online - for some reason people are selecting finishes that dont bring the color of the oak down into the browns - the contrast to me is quite disturbing. In my case, except for the bit of red tint this is very close to the color of the legs.



I next appled a couple of wash coats of shellac to seal things up. This also brought a little yellow back into the mix and neutralized the red a bit:



After a bit of block-sanding to get everything flat, I applied the lacquer. Now this is where I totally hosed everything. I had always applied lacquer in the past using a sprayer, or in a pinch, a rattle can - but in my rush to get this thing done I decided to apply it via brush. The problem here is that I dont own a good varnish brush - you want something that holds the varnish and lays down a very even coat with minimal brush marks - any ridging that happens will need to be sanded down. After two coats I had something that looked obscene and it took quite a bit of sanding to get it looking right. Of course there were some imperfections but I thought, OK Ill just apply some wax. Another mistake - the wax made every imperfection glow-in-the-dark and applied a glossy sheen that wasnt appropriate to the piece. I was going to strip off the wax but ran out of time. In desperation I just hit the whole thing with some 000 steel wool and got the finish back to something close to what I was looking for. As a last step I cleaned up the legs and applied a light coat of wax with very light buffing - that brought up the old finish to the same luster as the new.

Here are some photos of the finished table before being loaded into the back of the Highlander, right after hitting it with steel wool (that was Thursday night 2012.10.04):





Im not quite sure how it ended up being a 6 week project - I really thought I could get it done in a weekend. Lessons learned here: 1. Im too much of a perfectionist to do any "quick and dirty" projects when it comes to refinishing. 2. Invest in the time to get the stain right and dont settle for "close" 3. Always, always apply lacquer using the sprayer - for the time it took me to block everything out I could have purchased a whole case of rattle can lacquer. 4. Know youre still taking a risk in the veneer even if the pieces are flat (I actually think that the corner where I sanded through - you can see it in the last photo, the left corner closest to you - was thin to begin with, probably from the Lane factory.

Thats my story. Hope you enjoyed it and learn from my mistakes. John
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GWA at the 20Fine 3 Woodworking Show

Every year the GWA attends and displays at "The Woodworking Shows" and this year was no exception. For 2013 the show moved to the Gwinnett Center in Duluth, Georgia (formerly it was at the North Atlanta Trade Center). Im not quite sure why but there seemed to be a heightened sense of excitement this year. I also got to attend a seminar by Paul Sellers (someone who Ive found quite interesting online - hes just as gracious and charming in person as he is in his popular videos). 

The GWA booth was near the center of the large room down the main entrance. We had many items on display and also had stations for lathe and scroll saw work with volunteers in attendance. For the first time Ricky Alexander and some others set up notebook computers and demonstrated the work the SketchUp SIG has been getting into. Weve found that doing these shows is a great way to meet new people, discuss new methods and garner potential members. Here are the photos I took at the show.

GWA Member Ted Baldwin doing a demonstration at the Woodworkers Guild Booth...

Ted Baldwin at the Woodworkers Guild Booth

Some of Ted Baldwins Work
In the main lobby area was this table for the "Show Off Showcase" - not many entries this year...



New signage at the GWA booth this year - normally were against the wall so this year we chose to do tall vertical banners...


Hans Meier at a scroll saw station...

 
Gerry Jones at a lathe....
 


A shot of one of the new banners...


Mickey Hudspeth demonstrates his skill at chip carving...





Steve Carmichaels fantastic "Kiss" weathervane...


Some puzzles by Karl Taylor...



Some of George Norths segmentation work if Im not mistaken...


Ricky Alexander doing magic in SketchUp...



GWA founder Ron Brown had his own booth this year...



Some beautiful club-made boxes (Rob Brokaw I believe, featuring a bit of marquetry)...



Some turned items by the Turners SIG...



A whimsical intarsia piece...


I spotted this chair in another booth and had to take a couple of stills...



And that wraps up the photos that I took...

-- John
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Minggu, 12 Juni 2016

Using Evapo Rust for Tool Restoration

Ive been using Evapo-Rust for about a year to clean up rusty tool parts. Ive had a gallon that I would re-use and its finally died on me - what happens is that it gets to the point where its not getting into the pits (if the metal is pitted) and after wiping the part flash rusts pretty quickly. Looking back over the documentation it states that a gallon will treat 300 pounds of metal. I can attest that Ive put way over that amount in the gallon Ive been using (I filtered the liquid when there was too much sediment). When it starts to fail it creates a yellowish/greenish slimy sludge that sits on top of the part in the bath - this stuff wipes off and Im assuming that its a mildly sulfurous compound (no eggy smell though).

Some tips:

1. Make sure you have enough to submerge the part completely or you get a watermark from the dip - this is almost impossible to remove.

2. When not using, reseal in the container as I believer there is some dilution with exposure to air.

3. My process is to dip, usually overnight as most of the parts are heavily rusted, remove next day and wipe down - if theres a lot of rust Ill hold it next over a garbage can and scrape a bit, which removes the heavy stuff - use a wire brush, sandpaper or razor blade. If its still rusted put it back in the wet. When youre satisfied that the rust is off, re-dip and let air dry - it keeps it from flash rusting (says 2 weeks but it actually lasts longer).

4. For irregular shaped objects I place 4 mil plastic in a plastic over-sized tub, then shape the plastic to conform closely to the part - put a couple of blocks of wood underneath so the plastic isnt sticking to the part or youll end up with water marks areas not derusted.

5. Best price Ive found is at Harbor Freight - they have gallons for $20 and you can use a coupon (I get 20% off coupons in the mail or via email).

6. More info here: http://www.evaporust.com/

-- John
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Minggu, 05 Juni 2016

A Bicycle Built of Wood


Michael Thompsons wooden bike has no chain but uses a series of gears to transmit energy from the pedals to the rear wheel.
Photo: Courtesy splinterbike
And now folks, a first in the annals of personal transportation and an inspiration to mechanically minded woodworkers everywhere.
British woodworker Michael Thompson has constructed the first of its kind, all wooden bicycle. Weighing in at 71 pounds, the ingenious two-wheeler is made primarily of birch plywood. Thompson used lignum vitae for the bearings and bushings and a bit old broomstick for part of the handlebar assembly. There is no metal or rubber in it, and no playing cards in the spokes, either.
Thompson built the bicycle to satisfy a bet with a friend, but the pair are seriously hoping to set a speed record (for wooden bikes) once the cycle is up and running. Will it be fair to say the cycle is "lumbering" up the track?
Thompson said it took about 1,000 hours to design and build the bike.
For more photos and a video, check out the splinter bike web page.
posted in: blogs
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Senin, 25 April 2016

Not so fine woodworking

June 2nd, 2011 in blogs 
This small three drawer dresser made from pine and manufactured in Brazil sat in storage unfinished for several years.  Some sanding and a couple coats of paint makes for a quick piece of furniture for the babys room.
Photo: Kelly J. Dunton
I suspect that all us “woodworkers” get requests for projects that are less than fine from time to time.
I got such a project through an inheritance of sorts.  While moving, again, my other half retrieved out of storage, a small pine three-drawer side table dresser.  Now this is a solid wood production piece that had no finish whatsoever applied to it.  The drawers and sides are screwed together and the drawer runners are nailed in position. The top and feet were water stained from damp storage in a New England basement. Spiders had taken up residence inside this small piece of furniture.  It was less than desirable from my "holier than though" fine woodworking perspective.  Secretly I was wishing to toss it into the garbage.
With the addition of a daughter to our family came the need for more storage.  Funny how much room such a small person needs for her tiny things. So, over the Memorial day weekend while cleaning the garage and making room for a little "shop space," I needed to get the little pine dresser out of my way.  I decided to fix it up since throwing it out was really out of the question. At first I wanted to give it a good Fine Woodworking finish.  I started to clean it and eventually I had the top off and was handplaning the surface smooth. I had to clamp the top flat to get the plane to remove material evenly.  What a nightmare.  This finally led to primer and paint after a quick “go-ahead, sounds good to me.”  In the end, I finished the interior surfaces with shellac and the top first with shellac and then water based polyurethane.  Several hours of sanding and painting and I’ve secured just that much more room in my little "shop." Oh, and storage for the baby’s things…

posted in: blogs, pine, chest of drawers, kids Furniture, painted fruniture

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Minggu, 20 Maret 2016

Tough Going with Follow Me


The Follow Me Tool has been one of the most reliable and effective tools in my design of furniture in SketchUp. After all, I like furniture with turnings and moldings so Follow Me has been frequently used with successful results. So I was surprised recently to run into some difficulty with the tool.
I ran into the problem while working on this Philadelphia Lowboy. The Top has a molded edge, but note the unique curved corners in the front.
Here is a close-up view of the front corner of the Top. I wasnt expecting any difficulty making this shaped edge, so it was quite a shock to see funny results with Follow Me. This set me back several hours as I began to experiment with alternative ways of using Follow Me. I knew that it could be done with a plug-in, but I was stuck on making Follow Me work.

The following are some of the steps I used to finally achieve an acceptable result.
Step 1: Here is a plan view of the Table Top corner along with the profile shape. Using the Arc Tool, I drew over the top of the shape shown with red edges and blue face. The angle at the corner is of course 45 degrees, so I placed an angled guideline with the Protractor.

Step 2: Expecting some difficulty with small facets, I scaled up the size of the corner shapes by a factor of 10. Then I placed the profile shape onto the flat shape as shown below. I selected the Follow Me Tool, clicked on the profile shape, and began to drag my mouse along the front edge.

Step 3: Here I am dragging the mouse along the front edge and watching the profile shape extrude the molding step-by-step. Of course, you can operate the Follow Me Tool differently by selecting the path, then clicking on the profile shape. But in this method, it is more difficult to see how Follow Me works and how the profile moves with respect to the path. Note that the profile always positions itself perpendicular to the path.

Step 4: Here Ive completed the Follow Me along the entire front edge across the corner. And you can readily see the problems at the corner. This is caused by the path turning in at the corner so that the profile rotates back on itself.


Step 5: Next I restarted the Follow Me, but this time I used the back edge as the path.

Step 6: Even though there were again problems at the corner, I could see a smooth and proper curved face through the corner. The extra edges were a result of face geometry created within the envelop of the molding shape. So I set out to edit and clean-up this area of the corner.

Step 7: I created a cutting plane at the 45 degree angle. Then I selected all geometry and executed Intersect Selected. After cleaning up with the Eraser, here are the results.

Step 8: Using the Push/Pull Tool, I extended the straight portions of the molded edge.

Step 9: I created one-half of the Top by closing in the top and bottom faces. Then I copied and flipped this half to make the whole Top piece.

I suspect there are easier ways to accomplish this difficult shaping (with Plug-ins), but now I know it can acceptably be done using Follow Me only.
Tim
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